ViewSonic PJ513D Wartungshandbuch

ViewSonic PJ513D-1 Model No. VS11959 Multimedia DLP Projector (PJ513D-1_SM Rev. 1b May. 2009) ViewSonic 381 B

7 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 DDC Table (EDID FILE) +0 +1 +2 +3 +4 +5 +6 +7 +8 +9 0 00 FF FF FF FF FF FF 00

PMDAT_15PMDAT_14PMDAT_13PMDAT_12PMDAT_11PMDAT_10PMDAT_9PMDAT_8PMDAT_7PMDAT_6PMDAT_5PMDAT_4PMDAT_3PMDAT_2PMDAT_1PMDAT_0PM_WEZPM_OEZPMDAT_[15:0]PMADR_15

SSP0_CSZ2SSP0_CSZ1SSP0_CSZ0SSP0_CLKSSP0_RXDSSP0_TXDPWRGOODMTR_ARSTZUSB_D-USB_D+EXT_ARSTZPOSENSESDASCLPMD_INTZCWINDEXKEYPD_RIGHTKEYPD_LEFTKEYPD_PWRKEYP

TRACEPKT6TRACEPKT4TRACEPKT5TRACEPKT3TRACEPKT7TRACEPKT0TRACEPKT2TRACEPKT1TDO1TDO2TMS2TMS1TDITCKTRSTZPIPESTAT1PIPESTAT0PIPESTAT2TRACESYNCTRACECLKRTCKTRA

OCLKACLK_300MHZ_NSDACLK_100MHZ_PCLK_100MHZ_NCLK_100MHZ_NACLK_100MHZ_PASCLSDAXCG_EN20MHZ20MHZ_ACLK_300MHZ_PCLK_300MHZ_NACLK_300MHZ_PAXCG_ENHDR_XCG_CLK3

XDR_DQN6XDR_DQN5XDR_RQ_SRDXDR_RQ_CTMPXDR_RQ_CTMNXIO_RQ_VREFXDR_DQC_ROLREFXDR_DQN4XDR_DQN3XDR_DQC_VOLREFXDR_DQP[7:0]XDR_DQP0XDR_RQ4XDR_RQ7XDR_DQP0XDR_D

MTR_ARSTZPWRGOODPOSENSEPMD_INTZSSP0_CSZ2SSP0_CLKSSP0_RXDSSP0_TXDP12V 5,14,16,17P1P2V 10P2P5V 6,11P3P3V 3,6,7,8,9,10,11,14,15,16,17P5V3,4,5,6,7,9,16,17

MBRST3MBRST2MBRST1MBRST0SSP0_RXDVRSTVBIAS1MBRST11MBRST10MBRST9MBRST[15:0]VBIASVCC2SSP0_CLKVCC2EXT_ARSTZMBRST15MBRST14VRST_SWLMBRST12MBRST13VRSTVBIAS_S

DDA13_PDDA13_NDDA11_PDDB1_PDDB1_NDDB5_PDDB5_NDDB7_PDDB7_NDDB9_PDDB11_PDDB9_NDDB11_NDDB13_PDDB15_PDDB15_NDDB13_NDDA1_PDDA1_NDDA3_PDDA3_NDDA5_PDDA5_NDDA

OCLKA CWY1CWY3CWY2CWCTROUTA_SNUBOUTB_SNUBOUTC_SNUBCW_PWMPMD1K_SENSE_MOT2.5VREFCWSENSOROPDIODECWINDEXAOCLKA11CW_PWM9P12V5,13,14,17P3P3V 3,6,7,8,9,10,11

FAN2FG1FG2FAN1FAN1_BFAN2_BFG3SDASCLFAN1_EFAN3FAN1FAN3FG3FG2FAN2FAN2_ESCL 9SDA 6,7,9,11P12V 5,13,14,16GND 3,4,5,6,7,8,9,10,11,12,13,14,15,16P3P3V 3,6,7

8 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 37 Established Timing III Support: Reserved - Reserved -

107 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 9. PCB Layout Diagrams

108 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1

109ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 10. Exploded Diagram and Exploded Parts List 41161129281071353

ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 ViewSonic Model Number: VS11959 Rev: 1aSerial No. Prefix: QTYItem ViewSonic P/N Ref

111 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Module 2 –ASSY UPPER CASE

112 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Module 3 –ASSY LOWER CASE

113 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Module 4 –ASSY FRONT CASE Module 5 –ASSY REAR CASE

For Worldwide: 2~7 9 11 QSG CD 10 12 13 14 15 Remote 1 114 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1

For China: 8 9 Remote 1 11 QSG CD 10 12 13 14 15 115 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1

ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 ViewSonic Model Number: VS11959Rev: 1aItem ViewSonic P/N Ref. P/N Location Q&apos

9 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Screw List /Torque Model name : PJ513D Description Torque Where use No. Screw

ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 11. Recommended Spare Parts List Rev.: 1aSerial No. Prefix: QTYItem ECR/ECN ViewSo

ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 * Reader’s Response* Dear Readers: Thank you in advance for your feedback on our Se

10 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 1. Timing Table The Default timing is as following: Resolution Mode Refresh ra

11 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 2. Characteristics of inputs/outputs Signal Parameter Min Type Max Impedance 7

3. Electrical Interface Character Interface Definition • 15 pin definition of the mini D-sub male for DDC2B protocol Pin Definition Pin Definition

PC side Projector side CONN1 Function name COLOR of Wire CONN2 Function name 3 TXD Black 1 RXD 7 RTS Brown 2 CTS 4 NC Red 3 NC 5 GND

14 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 4. Functionality The Following functionality will be supported: (Detailed descri

15 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 5 Power Supply Specification 5.1. Input Power Specification Specification Descri

16 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 3. Keyboard and Remote Control keys Local Keyboard Description Key Name Detai

i ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Copyright Copyright © 2009 by ViewSonic Corporation. All rights reserved. No pa

17 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Remote Control Keys Description IR-Key Name Detailed Description Power Use thi

18 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 4. IR Code / RS232 Command 1. IR Code CUSTOMER CODE DATA CODE FUNCTION 0030 02

Brightness decrease 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x03 0x00 0x61 Write Brightness increase 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x03 0x01 0x62

Increse Volume 0x06 0x14 0x00 0x03 0x00 0x34 0x14 0x01 0x60 Write Decrese Volume 0x06 0x14 0x00 0x03 0x00 0x34 0x14 0x02 0x61 Volume Read Volume

21 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 4. Method to enter factory menu: a) Press Menu on keypad than the main menu popu

22 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 5. Adjustment Procedure Visual Inspection & Cleaning Visual Inspection Cr

23 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Table 1 Classification Area A Area B Area C Lighting positioning Above of in

24 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 TABLE 2 : General Product of plastic outlook inspection standard NO Appearance

25 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 PART II Operational Inspection Criteria TEST CONDITIONS Unless other prescrip

26 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Full Green Impurity、CIE coordinate Chromaticity : Green: x =0.355±0.04, y=0.548

ii ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 TABLE OF CONTENTS 1. Introduction 1 2. Specifications 2 3. Keyboard and Remo

27 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Software/Firmware Upgrade Process How to Download Firmware Hardware required 1.

28 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 USB Support - Using a projector for the first time After installation is comple

29 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Download procedure 1. Click on Flash Loader and browse the image file (new vers

30 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 1. EE Assembly and Alignment Concern: 1. Color Wheel Delay Alignment Equipment:

31 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 (4) SMPTE pattern. (Pattern 5) 4. The main board would be note fail if above fo

32 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Procedure: Gray Level: 1. Connect power, D-sub, into projector. 2. Change Ti

33 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 5. YUV Alignment Procedure Equipment: - Pattern generator (VG-828) OSD Default

34 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 2. Optical Engine Assembly and Alignment Concerns 1. Assembly Lamp module: 1.1

35 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 1.2 Front Glass Assembly. i. Front Glass UV coated surface (marked) must face t

36 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Fig. 1-9 Fig. 1-10 Short wire Long wire

1 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 1. Introduction This section contains general service information, please read th

37 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 i. Insert Lamp into HLD Lamp and push Lamp forward to touch DTM Lamp of HLD Lam

38 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Fig. 1-15

39 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 2. BKT LINK Lamp and CW Shield Assembly 2.1. Insert CW Shield and hook BKT LINK

40 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Fig. 3-2

41 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 4. Assembly Baffle Stop AL 4.1. Assemble Baffle Stop AL on HSG DMD and fasten

42 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 with LP surfaces and BKT_LP. vii. Exposed to visible light at 350 ~ 420nm (at

43 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 2. Follow adjustment steps shown in Item 4.6-ii. Fig.5-4

44 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Fig. 5-7 (1) Fig. 5-7(2)

45 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Fig. 5-10 6. Assembly HSG ILL Module 6.1 FM1 Assembly I. FM1 must be p

46 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Fig. 6-1 Fig. 6-2

2 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 2. Specification 1.0 Optical Performance Tested under 60” (diagonal) image size w

47 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Fig. 6-5 Fig. 6-6 Fig. 6-7

48 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Fig. 6-10 Fig. 6-11 Baffle Stop Sponge

49 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 7. AL, HSG ILL and HSG DMD Assembly: 7.1 Placed “AL” on the HSG DMD .The “raised

50 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Fig. 8-3 Fig. 8-4 9. AL , HSG ILL and H

51 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 10. Assembly OP ENG 10.1 Assemble Baffle DMD to HSG DMD (Fig. 10-1) 10.2 Asse

52 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 10.4 Assemble PL Lens and fasten screw (Fig. 10-4) 10.5 Assemble Ring Zoom and f

53 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Fig. 10-7

54 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 10.8-1 Assemble Thermal pad and Hest-sink 10.8-2 Fasten “Assy spring screw”

55 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Fig. 10-9

56 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 3. Mechanical Assembly Concern 3.1. Ballast assembly and lamp wire alignment

3 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 2.5.2 Clearly Focus Range 1.5~6 m(Spec. defined as item 2.6) 2.6 Focus 2.6.1 区

57 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 3.2. Blower module assembly and blower wire alignment To keep the wire

58 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 3.3. OPT engine assembly and blower wire alignment 3.4. Power board assembly

59 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 3.5. Lamp box assembly Put ballast wire into this opening of power board

60 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 3.6. Power board shielding assembly and power board grounding wire alignmen

61 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 3.7. Main board assembly and ballast wire alignment OK NG 1.

62 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 3.8. Main board shielding assembly and wire alignment a. Main board shieldin

63 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 b. C/W FC, C/W sensor wire & blower wire alignment c. Front IR wire

64 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Step 3. To keep the IR wire under theStep 3. To keep the IR wire under th

65 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 3.9. Rear cover assembly and speaker wire alignment Blower wire C/W FPC C/W

66 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Step 2 To keep the speaker wire under the power board shielding Step 3. To k

4 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 4.3 Palletization 72 units by Air; 108 units (pallet A)/72 units (pallet B) by

67 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Step 4. To check the speaker wire is not idb

68 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 3.10. Twin fans assembly and wire alignment. Fan wire must keep this locatio

69 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 3.11. IR board assembly Step 1 Step 2 Push

70 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 3.12. Upper case, inlet cover and outlet cover assembly The rib of side co

71 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 4. Power Assembly Concern a. The wire from power to ballast -- The connector ne

72 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 5. EMI Assembly Concern Item Solution 1. Fix the cable at the binding core b

73 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Item Solution 4. Add two gasket 5. Add one gasket gasket gasketgasket

74 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Disassembly/Assembly Disassembly SOP PJ513D Dismantle SOP Step Description P

75 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 5 take off the upper case mylar, left and right case module from upper case

76 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 9 take off the C/W FPC wire, blower fan wire, C/W sensor wire, Ballast 5-Pin wir

5 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 9.3 Power Connector IEC-06 10.0 Panel Specification 10.1 Type Single Chip 0.55

77 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 12 disassembly the wire*2 and screw*2, take off the power BD and ballast Mylar

78 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 16 take off the Front case mylar, IR Sensor and IR Sensor wire module from Front

79 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 20 disassembly the screw*2,take off the CW shielding, disassembly the screw*1 an

80 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 23 disassembly the screw*4, and take off the Chip BD module , take off the Baffl

81 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 26 disassembly the front clip and upper clip, then take off the LP module, adjus

82 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 6. Troubleshooting Flow Chart 1. System Trouble Shooting Flow Chart No Yes No N

83 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 No Yes 1. Check Main board 2. Check color wheel and sensor board 3. Chec

84 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 2. Error Message Power Te m p Lamp Status Note O - - Stand-by G - - Poweri

85 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 3. Power Trouble Shooting Guide Power BD Check.Proceed to “check DC-DC OUTPUT＂

86 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 Check primary circuit.Check BD601 damages ?Check Q601 damages ?Fuse Broken ?I

6 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 14.3 Electric Keystone vertical keystone and adjustable range 40　 15.0 Audio

87 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 4. Optical & Optical Engine Trouble Shooting Guide 4-1 Optical Trouble Shoot

88 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 4-2 Engine Assembly Trouble Shooting Guide Blue Edge1.chk lens housing / DMDhou

89 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 4-3 “Blue Edge” Trouble Shooting: I. Re-adjust “Overfill” first. For Overfill R

90 ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 7. Block Diagram Hardware Architecture The Projector consists of the Source boar

ViewSonic Corporation Confidential - Do Not Copy PJ513D-1 8. Schematic Diagrams AD_HSGGE[7:0]AD_CLKAD_SOGAD_VSPWRGOODVSYNC_IPC-BINPC-GINPC-RI

PC-RINPC-GINPC-BINPC_VSYNCPC_HSYNCGSDAPC-5VIN0PC-RIN-BGSCLPC-BIN-BPC-GIN-BPC_HSYNCPC_VSYNCBLUE-GND0GREEN-GND0RED-GND0PWR_DOWN_APWR_DOWN_APC_HSYNCPC_VS

CVBSCOMPOSIT1USB_D-USB_D+RTSZ_ARX.DL_ATX.DLTX.DL_ARX.DLRTSZCTSZC1_BC2_ATX.DLC1_ARX.DL232V-C2_BCTSZ_ACHROMALUMAPWM_AUDIO3AUDIO_A PWM_AUDIO1PWM_AUDIO2SP

P12V_INIR1IR2IRVCCGND 3,4,6,7,8,9,10,11,12,13,14,15,16,17P5VS9 P3P3VS 4,9PWR_DOWN 9P12V13,14,16,17FAN2_E 17FAN2_B17LAMPEN 9GND3,4,6,7,8,9,10,11,12,13,

DCHROMA CHROMA_ILUMACVBS CVBS_IVCLKCHROMA_ICr_I_ASDACVBS_AY_I_ACHROMA_ALUMA_AEXT_ARSTZLUMA_IVCLK_ASCLCVBS_ICb_I_ALUMA_IVD_YUV1VD_YUV2VD_YUV5VD_YUV6VD_

GRE2GR2GRE3GR3GR1 GRE1GR0 GRE0GRE7GR7GR5 GRE5GR6 GRE6GBE7GB7GBE6GB6GB4 GBE4GB5 GBE5GRE4GR4AD_VSAD_SOGAD_HSGV_VGFB_KGH_SGB0 GBE0GBE1GB1GB3 GBE3GB2 GBE2